What are the 100 Questions and Answer for a Garment Production Job?

Here are 100 garment production job interview questions and answers, covering production planning, fabric sourcing, cutting, sewing, finishing, quality control, and compliance.

1-20: Production Planning & Control (PPC)

1. What is garment production planning?
   • The process of scheduling and organizing resources for efficient production.
2. What are the key stages of garment production?
   • Design, fabric sourcing, cutting, sewing, finishing, quality control, and shipment.
3. What is the role of a production planner?
   • To ensure timely and cost-effective production by managing resources and workflow.
4. What is a Bill of Materials (BOM) in garment production?
   • A document listing all materials needed to manufacture a garment.
5. What is a tech pack in garment production?
   • A detailed document with design specifications, measurements, fabric details, and construction guidelines.
6. What is the importance of a production calendar?
   • It helps schedule production steps and ensure on-time delivery.
7. What is line balancing in garment production?
   • Adjusting the workflow to maximize efficiency and minimize bottlenecks.
8. What is Takt Time?
   • The rate at which a product must be completed to meet customer demand.
9. What is the role of a production manager?
   • Overseeing the entire production process to ensure efficiency and quality.
10. What is Work in Progress (WIP)?

• Garments that are currently being manufactured but are not yet completed.

11. What is the purpose of a production meeting?

• To align teams on targets, timelines, and problem-solving strategies.

12. What are the challenges in garment production?

• Fabric delays, machine breakdowns, labor issues, quality defects, and shipment delays.

13. What is a production sample?

• A sample garment made before bulk production to check fit, design, and construction.

14. What is a lead time in garment manufacturing?

• The total time taken from order placement to final product delivery.

15. What is the efficiency formula in garment production?

• Efficiency (%) = (Total minutes worked / Total available minutes) × 100.

16. What is a Time and Motion Study?

• A method to analyze and improve worker productivity in garment production.

17. What is an industrial engineer’s role in production?

• Optimizing processes to improve efficiency, reduce costs, and increase output.

18. What is SMV (Standard Minute Value)?

• The time required for a worker to complete a specific operation.

19. What is the role of a production supervisor?

• Monitoring production lines, managing workers, and solving issues.

20. What is Lean Manufacturing in garment production?

• A method focused on reducing waste, improving efficiency, and optimizing production.

21-40: Fabric & Material Sourcing

21. What is fabric sourcing?

• The process of selecting and purchasing suitable fabrics for garment production.

22. What are the main types of fabrics used in garments?

• Natural (cotton, wool, silk) and synthetic (polyester, nylon, spandex).

23. What are the factors to consider when sourcing fabric?

• Cost, availability, durability, shrinkage, and dye fastness.

24. What is GSM in fabric?

• Grams per Square Meter; measures fabric weight and thickness.

25. What is fabric shrinkage?

• The percentage of fabric reduction after washing or heat exposure.

26. What is fabric tensile strength?

• The ability of a fabric to resist pulling force without breaking.

27. What is dye fastness?

• The resistance of fabric color to fading or bleeding.

28. What is a fabric swatch?

• A small fabric sample used for quality and color approval.

29. What is the importance of fabric inspection?

• Ensures no defects like stains, holes, or weaving issues.

30. What is the 4-Point System in fabric inspection?

• A defect rating system where points are assigned based on defect size.

31. What is fabric relaxation?

• Allowing fabric to rest before cutting to prevent shrinkage.

32. What is the difference between woven and knitted fabric?

• Woven fabric is structured with interlaced threads, while knits are made from loops.

33. What is fabric drape?

• The way fabric falls or hangs on a body or form.

34. What is a fabric roll?

• A long, continuous piece of fabric wound around a tube.

35. What is a fabric lot?

• A batch of fabric dyed in the same production run.

36. What is a selvage in fabric?

• The finished edge that prevents unraveling.

37. What is a fabric grainline?

• The direction of the threads in fabric; critical for cutting accuracy.

38. What is a dye lot variation?

• Slight color differences between different fabric production batches.

39. What is mercerized cotton?

• Cotton treated with chemicals for increased strength, shine, and dye absorption.

40. What is a fabric bowing defect?

• When fabric threads curve instead of running straight.

41-60: Cutting & Sewing

41. What is garment cutting?

• The process of cutting fabric into pattern pieces for sewing.

42. What is a marker in garment cutting?

• A layout of pattern pieces to minimize fabric wastage.

43. What is laser cutting in garments?

• A precise cutting method using laser technology.

44. What is notching in garment cutting?

• Small cuts on fabric to align pattern pieces.

45. What is fabric spreading?

• Laying fabric layers before cutting to ensure accuracy.

46. What is bundling in garment production?

• Grouping cut pieces together before sewing.

47. What is a sewing needle gauge?

• The thickness of a sewing needle, selected based on fabric type.

48. What is thread tension in sewing?

• The balance of thread tightness for even stitching.

49. What is seam puckering?

• Unwanted gathers or ripples in fabric due to improper sewing tension.

50. What is a lockstitch machine?

• A sewing machine that forms a strong stitch by interlocking two threads.

51. What is an overlock stitch?

• A stitch that trims and finishes fabric edges to prevent fraying.

52. What is a bartack stitch?

• A reinforcing stitch used at stress points like pockets.

53. What is a flatlock stitch?

• A stitch that joins fabric edges with a smooth, flat seam.

54. What is stitch per inch (SPI)?

• The number of stitches in one inch of fabric.

55. What is a seam allowance?

• The extra fabric left around seams for sewing.

56. What is a single needle machine?

• A basic sewing machine used for straight stitching.

57. What is a double-needle machine?

• A machine that stitches two parallel lines for reinforcement.

58. What is topstitching?

• Decorative or reinforcing stitching visible on a garment’s surface.

59. What is an automatic sewing machine?

• A machine that performs sewing operations without manual control.

60. What is a sewing defect?

• Any issue in stitching, such as skipped stitches, open seams, or loose threads.

61-80: Finishing & Packaging

61. What is garment finishing?

• The final process that includes pressing, trimming, tagging, and packaging.

62. What is garment pressing?

• The process of ironing or steaming garments to remove wrinkles and improve appearance.

63. What is thread trimming in garment finishing?

• Cutting extra threads from the garment for a clean look.

64. What is the purpose of garment washing?

• To improve softness, remove shrinkage, or achieve a specific fabric effect.

65. What are the types of garment washes?

• Enzyme wash, stone wash, acid wash, silicon wash, and garment dyeing.

66. What is a heat transfer label?

• A label applied to garments using heat and pressure.

67. What is a care label?

• A label that provides washing, drying, and ironing instructions.

68. What is the purpose of barcode labels in garments?

• To track garments during production and sales.

69. What is a hangtag?

• A branding tag attached to garments with product details and pricing.

70. What is a polybag in garment packaging?

• A plastic bag used to pack and protect individual garments.

71. What is a master carton in garment shipping?

• A large box containing multiple garment pieces for shipment.

72. What is folding in garment finishing?

• Arranging garments neatly for packaging.

73. What is vacuum packing in garment finishing?

• A method to reduce volume by removing air from packaging.

74. What is a size ratio in packing?

• The distribution of different garment sizes in a shipment.

75. What is garment tagging?

• Attaching labels for branding and product identification.

76. What is a finishing defect?

• An issue like stains, missing labels, or incorrect packaging.

77. What is garment metal detection?

• A safety process to detect broken needles or metal contaminants.

78. What is the purpose of a final inspection?

• To ensure garments meet quality standards before shipment.

79. What is a carton marking?

• Information printed on shipping boxes for identification.

80. What is a packing list?

• A document listing garment details for shipping.

81-100: Quality Control, Compliance & Efficiency

81. What is garment quality control?

• The process of inspecting and maintaining production standards.

82. What is AQL in garment quality control?

• Acceptance Quality Limit; the acceptable percentage of defects in a batch.

83. What are common garment defects?

• Stains, open seams, misalignment, shade variation, and incorrect measurements.

84. What is a quality control checklist?

• A document listing key inspection points in production.

85. What is inline inspection?

• Checking quality during sewing instead of after completion.

86. What is a random sampling method in QC?

• Selecting garments randomly for quality inspection.

87. What is shade variation in garments?

• Slight differences in fabric color within a production batch.

88. What is a major defect?

• A defect that affects the garment’s functionality or appearance.

89. What is a minor defect?

• A small issue that does not affect wearability.

90. What is a critical defect?

• A safety-related defect, like sharp objects left in garments.

91. What is compliance in garment manufacturing?

• Following laws and industry standards for ethical production.

92. What are common compliance certifications?

• SA8000, WRAP, BSCI, and OEKO-TEX.

93. What is social compliance?

• Ensuring fair wages, safe working conditions, and ethical labor practices.

94. What is environmental compliance?

• Meeting regulations for pollution control and sustainable practices.

95. What is Lean Manufacturing in garments?

• A system to reduce waste and improve efficiency.

96. What is the 5S system in garment production?

• A workplace organization method: Sort, Set, Shine, Standardize, Sustain.

97. What is bottleneck analysis?

• Identifying production delays and fixing them.

98. What is Just-in-Time (JIT) production?

• Producing garments only when needed to reduce inventory costs.

99. What is Total Productive Maintenance (TPM)?

• A system to maintain and improve machines for efficiency.

100. What is a Key Performance Indicator (KPI) in garment production?

• A measurable metric like defect rate, efficiency, or on-time delivery.

This completes the 100 questions and answers for a garment production job. Do you need any specific questions for interviews or training? 😊